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Products > Industries Furnace > Aluminum Process Furnace > Aluminum melting furnace

Product name : Aluminum melting furnace

Item : 2014927185543

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Details:

Brief Introduction

This melting furnace as engineered and manufactured by our UEMCO is regenerative and natural gas reflective. The furnace chamber can be designed to be rectangle or round. The aluminum ingot and scrap are charged from side furnace door of the whole wall. The furnace door is equipped with pneumatic pressing device used to prevent the furnace air going outside and damaging the door.

This melting furnace uses the advanced PLC automatic control system and the regenerative burner with high efficiency, energy saving and environmental protection. The operation, real-time monitor of operating condition, record and gathering of key parameters are displayed and controlled by the touch screen. The molten metal is released manually. The furnace hearth inclines toward the outlet hole. The outlet hole is at the lowest position so that the molten metal can fully flow out. The launder between the melting furnace and the holding furnace is used for the molten metal to flow from the melting furnace to the holding furnace.

UEMCO Melting Furnace Specification and Selection Reference

No.	Performance parameters	Capacities
No.	Performance parameters	10MT	15 MT	20 MT	25 MT	30 MT	40 MT	50 MT
1	Furnace Outer Dimensions (mm) (Φ × H)	Φ4960×3000	Φ5360×3100	Φ5660×3200	Φ6010×3300	Φ6280×3380	Φ6900×3450	Φ7610×3500
2	Furnace internal dimensions (mm) (Φ × H)	Φ3800×1850	Φ4200×1950	Φ4500×2050	Φ4850×2100	Φ5120×2218	Φ5740×2250	Φ6450×2300
3	Aluminum liquid depth (mm)	550	600	650	680	720	750	750
4	Feeding methods	Dedicated Uncover top lid , feed hopper with a crane
5	Melting rate ( pure aluminum ingots )	≥2.0t/h	≥3.0t/h	≥4.0t/h	≥5.0t/h	≥6.0t/h	≥8.0t/h	≥10t/h
6	Burner method	Regenerative burner
7	Fire Control	Electronic ignition with flame detection by flame controller
8	Number of burners	1Pair（2Pcs）
9	Fuel type	Natural gas, cold clean gas, liquefied petroleum gas or fuel oil
10	Fuel consumption per MT ( all Pure aluminum ingots , aluminum liquid temperature 7200C)	≤ 2.31 MKJ/t	≤ 2.13 MKJ/t	≤ 2.04 MKJ/t	≤ 1.95 MKJ/t	≤1.92 MKJ/t	≤1.88 MKJ/t	≤ 1.85 MKJ/t
11	Burner Max Power (KW)	1500	2000	2500	3000	3500	4000	5000
12	Exhaust gas temperature	≤180⁰C
13	Stirring method	Artificial , mechanical agitation or bottom-mounted electromagnetic stirring
14	Normal operating temperature internal furnace	1050℃
15	The Max. Temp inside furnace	1200℃
16	Temp control accuracy inside furnace	±10℃
17	Temp of molten aluminum	740～780℃
18	Furnace linear service life	More than three years ( or more than 3500 melting times)
19	Furnace pressure control range	10 ~ 50Pa ( not including fluctuations during commutation )
20	Furnace pressure control accuracy	±20Pa
24	Control Method	PLC automatic control , Using Siemens products S7-300

Technical Specification

Appendix 1 General Description

Appendix 2 Main Technical Data

Appendix 3 Detail Equipment Description

Appendix 4 Seller’s Scope of Supply

Appendix 5 Buyer’s Scope of Supply

(For Detailed Technical Specification Planning, Welcome to E-mail us to be required)

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